SKU: PES-CUM59CR-DOCK
Availability: Many In Stock
Product Type: Engines
Regular price
$6,799.00
Regular price
Sale price
$6,799.00

+ $1,500 refundable core charge added at checkout

Delivery type: Business with dock/forklift or terminal pickup
Subtotal: $6,799.00

Remanufactured Cummins 5.9L 24-valve common-rail diesel long block for 2003 to early 2007 Dodge Ram 2500 and 3500 pickups. Zero miles, built to order, free shipping. $1,500 refundable core charge (added as a separate core item at checkout).

Rockers and pushrods included. Reconditioned rocker arms and pushrods are part of the long block, so you don't have to transfer them from your old engine. Some long blocks on the market leave them out.

Build time: usually 7-10 days, plus shipping (contact us for current availability).

Fitment

Vehicle Years Factory rating VIN 8th digit
Dodge Ram 2500 pickup 2003 to early 2007 (5.9L trucks only) 305 hp (2003-early 2004 High Output); 325 hp (2004.5-2007) C (High Output); 6 (2003-2004 standard output)
Dodge Ram 3500 pickup (single or dual rear wheel) 2003 to early 2007 (5.9L trucks only) 305 hp (2003-early 2004 High Output); 325 hp (2004.5-2007) C (High Output); 6 (2003-2004 standard output)

Dodge switched to the 6.7L Cummins in January 2007, so a 2007 Ram can have either engine. Only the 5.9L trucks are covered.

Confirm your engine

  • VIN 8th digit: C or 6 = 5.9L, covered. A (2007) = 6.7L, not covered.
  • Early or late 5.9: 2003-early 2004 engines (305 hp or lower on the engine decal) use different pistons and injectors than 2004.5-2007 engines (325 hp). Another tell: a 2004.5 and later turbo has an electronic wastegate with a wiring connector. We match the build to your VIN.

Send us your VIN with your order to confirm fitment.

Need a 12-valve (1989-98) or 24-valve VP44 (1998.5-2002) 5.9? We build those by special order. Call (623) 204-6365.

Specifications

Engine Cummins 5.9L ISB, 24-valve, high-pressure common rail
Configuration Inline 6, OHV, 4 valves per cylinder, single cam, solid lifters
Block / head Cast-iron block; cast-iron head
Displacement 5.9L / 359 cu in
Bore x stroke 4.02 x 4.72 in (102 x 120 mm)
Compression ratio 17.2:1
Firing order 1-5-3-6-2-4
Fuel system Bosch high-pressure common rail with CP3 pump and electronic injectors
Factory output 305 hp, 555 lb-ft (2003-early 2004 High Output); 325 hp, 600 lb-ft (2004.5); 325 hp, 610 lb-ft (2005-2007)
Oil capacity (with filter) 12 qt

Not covered

  • 6.7L Cummins (2007.5 and newer; VIN 8th digit A on 2007)
  • Ram 3500 Chassis Cab (2007 and newer) and Ram 4500/5500 Chassis Cab (2008 and newer); these use the 6.7L
  • 12-valve (1989-1998) and 24-valve VP44 (1998.5-2002) 5.9L: special order only, see above

What's included

  • Machined, milled and polished internals (crankshaft, block, cylinder bores)
  • All new bearings and parts: main and rod bearings, pistons (matched to your early or late engine), piston rings, camshaft, lifters, timing gears, gaskets and oil pump
  • Reconditioned rocker arms and pushrods
  • Cylinder head fully machined: valve job with new valve seals

Optional add-ons and upgrades

Fuel injectors, the CP3 fuel pump and the water pump are not included with the long block. Add any of these to your order. Your choice: we install them before the engine ships, or ship them loose in the crate.

Injectors are matched to your early (2003-early 2004) or late (2004.5-2007) engine by VIN.

Not included

  • Oil pan and covers. Reuse the ones from your engine.
  • Fuel rail and high-pressure lines, turbocharger, manifolds, sensors, wiring and computer (ECM)

Reuse parts from your truck only if they are in good condition; a worn injector or pump can damage a new engine.

Delivery type

  • Business with dock/forklift or terminal pickup: free
  • Business without dock (lift gate): +$100
  • Residential (includes lift gate): +$300

Shipping is free within the Continental United States to commercial addresses with a forklift/dock or terminal pickup. If the delivery address doesn't match the delivery type selected, the difference will be charged before shipping. Alaska & Hawaii: online checkout isn't available for engines shipping to AK or HI. Call 623-204-6365 for a freight quote before ordering. Ships on a pallet in a fully enclosed wooden crate, approx. 1,000 lb crated.

Break-in

A diesel's piston rings seat under load, not at idle. Following these steps is required to keep your warranty.

  • Before the first start: fill with conventional (non-synthetic) 15W-40 heavy-duty diesel oil, pre-fill the oil filter and pre-lube the engine. Fill the cooling system.
  • Prime the fuel system: turn the key to run the lift pump several times before cranking. The high-pressure system bleeds itself, so never open the high-pressure fuel lines. Do not use starting fluid.
  • First start: don't rev it. Run at 1,500-2,000 rpm until the thermostat opens, check oil pressure and look for leaks, then top up the coolant. Keep this first run short (about 5-10 minutes).
  • First 100 miles: don't idle for more than 5 minutes at a time.
  • First 500 miles: drive under a moderate to heavy load (towing or hauling) and vary your RPM and load. Avoid long, unloaded cruising at a steady speed, and don't rev the engine while parked, since that doesn't load the rings. Watch your gauges and check the oil level often.
  • At 500 miles: change the oil and filter.

Long idling or light-load driving during break-in can glaze the cylinders, which leads to oil burning and low power. See our break-in procedure for more.

Warranty, core and performance parts

Warranty: 1-year unlimited-mile warranty on the engine only; labor is not covered. Optional 3-year extended warranty available for $1,500 (includes labor coverage at $50/hr). See our Warranty & Refund Policy. Add the 3-year extended warranty to your order.

Core charge: $1,500, refundable, added at checkout as a separate core item. You have 30 days to return your old engine (core). We pay the return freight: when it's ready, we email you a return label, and you ship the core back on the same pallet your new engine came on.

Performance parts: we do not blueprint engines. We can install custom or performance parts you supply (you pay for the parts and shipping them to us; no extra installation charge), but this waives the 1-year warranty.

Questions about fitment? Contact us before ordering.

Remanufactured 5.9L Cummins common rail long block - front 3/4 view

Dodge Ram 5.9L Cummins Common Rail Remanufactured Diesel Long Block (2003-2007 Ram 2500/3500)

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Dodge Ram 5.9L Cummins Common Rail Remanufactured Diesel Long Block (2003-2007 Ram 2500/3500)

$6,799.00
Delivery type: Business with dock/forklift or terminal pickup